Four products. One loop.
Sense perceives the line, Control acts on it, Twin simulates the change before it happens, and Genealogy proves what was made. Buy one, or run the whole loop.
Running in passenger, truck, off-road and specialty plants
What each product does
Treadum Sense
Perception across vision, X-ray, shearography, thermal and uniformity. Detects, classifies and localizes defects at the station, with hold decisions made locally.
Start hereTreadum Control
Closed-loop control for mixing, extrusion and calendering, building and splice, curing and robotic handling — bounded by a signed control envelope.
How control worksTreadum Twin
As-built tire and line simulation that predicts uniformity, quality, energy and takt for a construction, compound or schedule change before it reaches the floor.
Twin detailsTreadum Genealogy
Linked traceability from compound batch to final grade, with audit-grade evidence, non-conformance workflow and recall scoping in a query.
TraceabilityPerception that ends the four-hour feedback loop
A finding is only useful if it points at a station
Sense fuses inspection modalities on one timeline and links every finding to the component, roll, builder, drum, batch and press behind it. That is the difference between a scrap count and a corrective action.
- Bubbles, separations, bare spots, cord shift, splice and bead defects
- Confidence per modality, fused into one decision
- Sub-100 ms local hold decisions [ASPIRATIONAL]
- False-hold rate reported per station, every shift
Acting is the hard part, so it is the governed part
Control turns predictions into bounded setpoint writes and motion plans. Every action has a risk class, a hard limit, an approver and a rollback path — and none of it depends on the cloud being reachable.
- Per-action risk class and signed limits
- Shadow, assist and bounded autonomy per agent
- Edge-resident: no cloud dependency for line decisions
- One-key return to assist mode for any station or line
// bounded autonomy · plant-nl-02 · envelope v7
11:14:02 cure.dwell press-07 -9s auto committed
11:14:40 cure.dwell press-12 +4s auto committed
11:15:12 mold.allocate mold-41 auto committed
11:16:31 mix.recipe C-42 high risk escalated
11:18:04 mix.recipe C-42 approver r.menon approved
// 0 out-of-envelope writes · 0 rollbacksFind the 40 seconds before you spend a shift looking for it
The twin simulates builders, presses, molds, conveyors, robots and WIP buffers against the as-built tire, so a proposed cure or construction change is evaluated on uniformity, quality, energy and takt before it costs production time.
- As-built versus as-designed comparison
- Uniformity, quality, energy and takt predicted per scenario
- Schedule and mold-allocation what-ifs
- Scenario results attach to the change record
Audits stop being a project
Genealogy links every entity in the plant to the tire, keeps the evidence immutable, and turns IATF 16949, DOT and UNECE evidence requests into exports rather than expeditions.
- Forward and backward trace from any entity
- Immutable action and evidence log
- Non-conformance workflow with linked corrective actions
- Export packages for customer and regulator requests
Which product to start with
The right entry point depends on which number your economic buyer is judged on.
| If your pain is… | Start with | Wedge metric | Typical expansion |
|---|---|---|---|
| Escapes and rejects found too late | Sense | Escape rate, false holds | Control on the same cell |
| Cure energy and press throughput | Control | Cure energy per tire, takt | Twin for schedule and mold work |
| Uniformity rejects and grade mix | Sense + Control | Grade A rate | Twin for construction changes |
| Audit burden and recall exposure | Genealogy | Evidence completeness, audit hours | Sense for linked imagery |
| Compound drift and batch variance | Control | Rheology variance | Sense at extrusion and building |
How the four compound
- Sense alone: You stop shipping surprises and learn where defects actually originate.
- Add Control: The findings become corrections, and the wedge metric starts moving instead of being reported.
- Add Twin: Changes get evaluated in software first, so production time is spent making tires, not experiments.
- Add Genealogy: Evidence becomes a by-product of running the line rather than a quarterly project.
- Expand: The same loop moves to the next cell, the next line, the next plant, on shared models where you want them.
Where plants started, and where they went
“We had three people watching X-ray images and still shipped uniformity rejects. Treadum flagged the cord shift at the building drum, not four hours later at final inspection.”
“The cure agent found 40 seconds of margin on a construction we had run the same way for eleven years. It proved it in shadow mode before it touched a press.”
“Genealogy is the part I did not expect to care about. Every tire now has a linked record from batch to grade, and audit prep went from weeks to an afternoon.”
[PLACEHOLDER] Design-partner quotes are illustrative until pilot references are published.
How the products are licensed
See the pricing page for packaging, annual terms and outcome-based components.
Choosing and combining products
Yes, and a number of plants do exactly that for the first two quarters. Sense pays for itself on escape rate and rework alone, and it produces the labeled data Control needs later.
No, but it is far more useful with it. Without Control you get high-quality what-if analysis; with it, a validated scenario can be promoted directly to an assist-mode trial.
It is a linked record plus an immutable action log plus the export machinery. The value is that the links are created automatically by the same runtime that makes the decisions, so there is no reconciliation step.
Yes. A site commonly runs Sense in bounded mode, Control in assist mode on building and bounded mode on curing, with Twin advisory. Gates are per agent, per station.
Put one cell on autonomy in 90 days
Pick one wedge — splice inspection, X-ray defect detection, cure-state optimization or uniformity prediction. We baseline it, run shadow mode, then graduate to bounded autonomy under a signed control envelope.
Pilots start in shadow mode. No line changes until accuracy and safety gates pass.